Tool and Die Steel D2 Bars

When it comes to **Tool and Die Steel D2 Bars**, they’re well-known for their incredible hardness, impressive wear resistance, and stability in dimensions, making them perfect for precision tooling tasks. This high-carbon, high-chromium air-hardening tool steel offers a fantastic mix of compressive strength, toughness, and abrasion resistance. These bars are designed to handle heavy loads, endure repeated impacts, and thrive in tough operating conditions without losing their sharpness or shape. Thanks to their great machinability and durability, Tool and Die Steel D2 Bars are a go-to choice for crafting dies, punches, cutting tools, and a variety of industrial components.

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D2 Tool Steel Round Bar

Die Steel D2 Rods

D2 Tool and Die Steel Bar

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What is Tool and Die Steel D2 Bars?

D2 Bars are made up of high carbon and high chromium, usually featuring around 1.5–2% carbon and 11–13% chromium, along with trace amounts of molybdenum, vanadium, and manganese. This unique blend gives them remarkable mechanical properties, including high hardness, excellent wear resistance, strong compressive strength, and good toughness. D2 steel keeps its stability during heat treatment and shows minimal changes in dimensions. Plus, its high chromium content provides moderate resistance to corrosion. These characteristics make D2 Bars perfect for high-performance applications that require longevity, sharp edges, and resistance to wear.

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Tool and Die Steel D2 Bars Specifications

  • Standard : ASTM A681, ASME SA681
  • Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI
  • Form : Round
  • Diameter : 10 mm ~ 900 mm
  • Size : 0.08 mm to 25.00 mm
  • Diameter Range : 0.040 mm – 12 mm (0.0016” – 0.4724”)
  • Application : Lathe Tools, Milling Cutter, Cutter Blades, Boring Tools, Twist drills, Milling Knives, Reamers, Taps, Metalcutting saws, Screw Cutting Tools, File Cutter’s Chissels, Drills, Hobs, Drill Bits, Tread cutting tools etc

Chemical Compositions of Tool and Die Steel D2 Bars

ASTM A681CMnPSSiCrVMo
D21.41.60.10.60.030.030.10.611130.51.10.71.2
DIN ISO 4957CMnPSSiCrVMo
1.2379/X153CrMo121.451.60.20.60.030.030.151.611130.710.71
JIS G4404CMnPSSiCrVMo
SKD111.41.6 0.60.030.03 0.411130.20.50.81.2

Mechanical Properties of Tool and Die Steel D2 Bars

Mechanical PropertiesMetricImperial
Hardness, Knoop (converted from Rockwell C hardness)769769
Hardness, Rockwell C6262
Hardness, Vickers748748
Izod impact unnotched77.0 J56.8 ft-lb
Poisson’s ratio0.27-0.300.27-0.30
Elastic modulus190-210 GPa27557-30457 ksi

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Equivalent Grades of Tool and Die Steel D2 Bars

CountryUSAGermanJapan
StandardASTM A681DIN EN ISO 4957JIS G4404
GradesD21.2379/X153CrMo12SKD11

Thermal Properties of Tool and Die Steel D2 Bars

PropertiesConditions
T (°C)Treatment
Thermal expansion10.4 x 10-6/ºC20-100

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Tool and Die Steel D2 Bars Types

CrMo D2 Cold Drawn Bars
Chrome Molybdenum Steel D2 Bright Rods
D2 Hot Forged Round Bars
D2 Cold Rolled Die Steel Bar
D2 Hot Rolled Tool Steel Bar
Tool and Die Steel D2 Threaded Bar

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Frequently Asked Questions (FAQ)

Tool and Die Steel D2 Bars can be welded, but it's challenging due to their high carbon content. Preheating, post-weld heat treatment, and using specific filler materials are essential.

Tool and Die Steel D2 Bars are semi-corrosion-resistant due to high chromium content (12%). While not fully stainless, they offer moderate resistance to rust in less aggressive environments.

Tool and Die Steel D2 Bars should be stored in a dry, ventilated area to prevent moisture exposure. Use protective coatings like oil or rust inhibitors to minimize corrosion risk.

Tool and Die Steel D2 Bars Uses

You’ll find Tool and Die Steel D2 Bars widely used in industries that depend on durable, high-strength tooling materials. They’re ideal for creating blanking dies, forming dies, punch tools, shear blades, industrial knives, mold inserts, gauges, and extrusion tools. Their outstanding abrasion resistance makes them capable of handling tough materials and enduring repetitive production cycles. D2 Bars are also commonly utilized in the automotive, metalworking, and plastic molding sectors.

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