Hastelloy Forgings

For decades, Junaid Metals has proudly stood as a cornerstone of industrial supply in Manama, Bahrain, building a reputation for reliability and exceptional quality. Our expertise shines brightly in the production of Hastelloy forgings, where we transform these premium alloys into incredibly strong and durable components. We understand that in demanding industries, failure is not an option, which is why our forged solutions are engineered to provide unwavering performance and longevity, meeting the rigorous standards of clients both locally and across international markets.

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Hastelloy Hot Forging

Hastelloy Open Die Forging

Hastelloy Closed Die Forging

What is Hastelloy Forgings?

The exceptional resilience of Hastelloy forgings stems from their sophisticated nickel-chromium-molybdenum composition, often enhanced with elements like tungsten. This specific chemistry grants them superior mechanical properties, including very high tensile and yield strength, even when exposed to extreme temperatures. They maintain excellent ductility and toughness, resisting deformation under heavy loads. Crucially, this robust mechanical foundation works in concert with their legendary resistance to a wide range of corrosive attacks, making them uniquely suited for the harshest environments.

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Hastelloy Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Hastelloy C22, Hastelloy C276

Chemical Compositions of Hastelloy Forgings

Grade	C	Mn	Si	S	Co	Ni	Cr	Fe	Mo	P
C 276	0.010 max	1.00 max	0.08 max	0.03 max	2.50 max	50.99 min*	14.50 – 16.50	4.00 – 7.00	15.00 – 17.00	0.04 max
C 22	0.010 max	0.50 max	0.08 max	0.02 max	2.50 max	50.015 min*	20.00 – 22.50	2.00 – 6.00	12.50 – 14.50	0.02 max
B2	0.02 max	1.0 max	0.1 max	0.03 max	1.0 max	Bal	1.0 max	2.0 max	26 – 30	0.04 max

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Hastelloy Alloy Forgings Mechanical Properties

Element	Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
Alloy C276	8.89 g/cm3	1370 °C (2500 °F)	Psi – 1,15,000 , MPa – 790	Psi – 52,000 , MPa – 355	40 %
Alloy C22	8.69 g/cm3	1399 °C (2550 °F)	Psi – 1,00,000 , MPa – 690	Psi – 45000 , MPa – 310	45 %
Alloy B2	9.2 g/cm3	1370 °C (2500 ºF )	Psi – 1,10,000 , MPa – 760	Psi – 51000 , MPa – 350	40 %

Modern Equipments

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Efficient Factories

Hastelloy Forgings Types

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Frequently Asked Questions (FAQ)

How Can I Improve the Surface Finish of Hastelloy Forgings Parts?

To improve the surface finish of Hastelloy forgings, use techniques like polishing, grinding, or shot peening. Additionally, chemical or electrochemical cleaning can remove surface contaminants and enhance smoothness.

What Are the Most Suitable Forging Techniques for Hastelloy?

The most suitable forging techniques for Hastelloy include open-die forging and closed-die forging, which ensure optimal material flow and minimize defects. These methods provide the necessary strength and precision for high-performance applications.

How Can I Determine If Hastelloy Forgings Meet My Specific Needs?

To determine if Hastelloy forgings meet your needs, evaluate their chemical composition, mechanical properties, and corrosion resistance in your specific operating conditions. Conduct material testing or consult with suppliers for tailored solutions based on your application requirements.

Hastelloy Forgings Uses

You will find these remarkably durable Hastelloy forgings performing critical roles where lesser materials would quickly succumb. They are indispensable in the chemical processing industry for reactors, valves, and pumps handling aggressive acids, and in oil and gas extraction for downhole components and wellhead equipment. Aerospace engineers rely on them for turbine engines, while they are also essential in pollution control scrubbers, pharmaceutical manufacturing, andmarine engineering. Essentially, any application demanding a combination of immense strength and near-total corrosion resistance is a perfect fit for a Hastelloy forging.

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